Sheet Metal Cabinet Manufacturing Custom Solution for Overseas Clients
We provide one-stop customized sheet metal cabinet manufacturing solutions for overseas clients, integrating three core processes to ensure high precision, high efficiency and high quality of products, meeting the personalized needs of different industries such as electronics, machinery and communications.
• Laser Cutting: Adopting high-power fiber laser cutting technology, with high cutting precision (error ≤±0.1mm), fast cutting speed and smooth cutting surface, which can handle various metal materials (stainless steel, carbon steel, aluminum alloy, etc.) and meet the cutting needs of complex shapes and small batches.
3015 laser cutting machine regulator
• Configuration
| Item | Component Brand |
| Servo Motor + Servo System | Yaskawa / KND (Listed Company) |
| Industrial PC + Screen | China Domestic Jiuyan |
| Protective Cover & Drag Chain | Cangzhou, China |
| Reducer | France Motovario / Japan Shimpo |
| Guide Rail | Genuine HIWIN, Taiwan |
| Guide Rail Slider | Genuine HIWIN, Taiwan |
| Cutting Head Module Assembly | Wuxi, China |
| Rack & Pinion | Genuine YYC, Taiwan (Grade 6 Grinding) |
| Water Chiller (3000W) | Wuhan Hanli |
| Crossbeam | Homemade Cast Aluminum |
| Jib Arm Assembly | Homemade |
| Electrical Wires + SMC Pneumatic System | Japan SMC + AirTac |
| Shanghai Barch 310 Cutting Head | Shanghai BOCHU |
| Shanghai Barch 2000E System | Shanghai BOCHU |
| Laser (3000W) | MAX |
| Bed Support Strips | Homemade |
| Outer Shell Sheet Metal | Produced In-house |
| Machined Parts + Screws | Hardware Market + Self-made |
• Details
| Specification | unit | 3015 |
| Resonator | IPG/nLight(optional) | |
| Laser Power | 3000-6000W | |
| Recommended cutting thickness | mm | 10 |
| Maximum cutting thickness | mm | 12 |
| Voltage | V | 380/50 380/60 |
| acceleration | m/s² | 1G |
| Total power | Kw | 13 |
| cutting assist gas（N2/O2/AIR） | bar | 15~20/6~8/15~30 |
| oil injection system | Automatic oil filling |
Case Studies
Project Overview
This is a customized dual-gantry cutting solution tailored for the customer’s diversified processing demands, integrating high-power laser cutting and flame cutting in one machine. Adopting a ground rail structure with an extra-large processing format, it realizes high-efficiency, multi-process cutting for thick and large-sized metal plates, widely used in heavy industry, shipbuilding, steel structure, and machinery manufacturing industries.
Machine Model
4025 Ground Rail Type 12000W Laser Cutting Machine
Core Configuration & Advantages
1. Dual-Gantry & Dual-Cutting-Head Structure
· Equipped with 2 independent gantries & 2 cutting heads for synchronous or separate operation
· BOCI BLT442 laser cutting head: Professional for high-precision laser cutting of medium-thick plates
· Flame cutting head: Dedicated for thick carbon steel plate cutting, expanding processing range and application scenarios
2. Stable & Heavy-Duty Mechanical Structure
· Plate welded structure: Integral welded bed with stress relief treatment, strong rigidity and good stability
· Hiwin precision guide rails + YYC high-precision gear racks: Ensuring smooth movement and long-term cutting accuracy
· Motovario reducer: Stable transmission, low noise, and long service life
· Inovance motors: Efficient power output, fast response and reliable operation
3. High-Power & High-Quality Laser System
· Max 12000W : Strong cutting ability, fast speed, and smooth cutting section
· Matching S&A industrial water chiller: Real-time stable temperature control, ensuring continuous and reliable operation of the laser system
4. Independent Dual Control Systems
· BOCHU FSCUT 6000E control system: Specially matched with BLT442 laser cutting head, intelligent and easy to operate
· Fangling 2300B control system: Dedicated for flame cutting head, stable and professional for thick plate processing
Application Highlights
· Dual-process integration: Realizes laser cutting + flame cutting in one machine, reducing equipment investment and floor space
· Dual-gantry design: Greatly improves processing efficiency for mass production and large-format workpieces
· Customized solution: Fully meets customer’s special processing requirements for diversified materials and thicknesses
· High-quality imported & branded components: Ensuring high stability, low failure rate and long service life
• Press Braking: Equipped with high-precision press braking equipment, with stable performance and high bending accuracy, which can realize precise bending of sheet metal of different thicknesses, and ensure the consistency and aesthetics of cabinet structures.
| Model | WSD-63T/4000 |
| Bending Force | 630 (KN) |
| Bending Length | 4000 (mm) |
| Oil Tank | 170(L) |
| Aprroaching Speed | 120 (mm/S) |
| Ram Speed | 10 (mm/S) |
| Return Speed | 70 (mm/S) |
| Column Distance | 3100 (mm) |
| Throat Depth | 2500 (mm) |
| Stroke | 120 (mm) |
| Maximum Opening Height | 340(mm) |
| Step motor | 5.5(KW) |
| Weight | 5 (Ton) |
| Dimensions | 4000*1500*2300 (L×W×H mm) |
| Side wall thickness | 40mm |
| Side wall thickness | 50mm |
| Upright board | 60mm |
CONFIGURATION
| Electro-hydro Press Brake | Brand/Details |
| Hydraulic Valve | Rexroth |
| Oil Pump | SUNNY |
| Oil Tank | Made in China |
| Main step motor | Siemens |
| Grating Ruler | GIVI |
| Crowning | Motorized Crowning |
| Pedal Switch | Roller Type |
| Electrics | Schneider |
| Clamps | Quick Clamp |
| Ball Screw Rod | SHAC Taiwan |
| Linear Guide | SHAC Taiwan |
| Front Support | Dual Linear Guide |
| Backgauge Motor | Estun/Delta |
| Rear Finger | Big Finger |
| Finger Amount | 3 |
| Backgauge Axis | 4+1 axis(Y1,Y2,X,R ，crowing) |
| Sealing rings | NOK from Japanese or FIETZ from Germany |
| Front Protection | Left/Right Guard |
| Rear Protection | Simple Rear Guard |
| Controller | TP10S |
• Robotic Welding: Introducing advanced industrial robots for automatic welding, which effectively solves the problems of unstable manual welding quality, low efficiency and high labor cost. The welding seam is firm, smooth and consistent, greatly improving the structural strength and service life of sheet metal cabinets.
Our team provides full-process services from demand communication, design optimization to production and delivery, and can customize solutions according to the client’s specific size, material, surface treatment and other requirements, ensuring that the products meet international standards and adapt to overseas market needs.
